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TESTING FACILITY |
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| * CHEMICAL LABORATORY |
* CUT-OFF MACHINE |
| * MICRO HARDNESS TESTER |
* ROCKWELL HARDNESS TESTER |
| * DISC POLISHING MACHINE |
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FLUIDIZED BED FURNACE |
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We have unique FLUIDIZED BED FURNACE in which different types of
HEAT TREATMENTS can be done. Such as - |
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* CASE HARDENING (CARBURISING) |
* GAS NITRIDING |
* CARBO NITRIDING |
* NITRO CARBURISING |
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In the FLIDIZED BED FURNACE there is alumina powder inside the retort. The parts are uniformly heated due to the powder surrounding the parts, transfer the heat by conduction. So we get uniformity and consistency of heat treatment throughout. This furnace is best suitable for tool room parts. |
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FURNACE SIZE: 450 mm DIA. X 1150 mm Height. (Shafts of 1100mm length can be
hardened or case hardened) |
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TEMPERATURE : UPTO 1020 °C (HDS such as HI 1 & H13 can be hardened)
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TEMPERING FURNACE |
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TEMPERING FURNACE of size500 mm DIA. X 1250 mm length with forced air circulating fan arrangement is available for uniform heating.Temperature controller can control within ±1°C for uniform tempering to get good toughness. |
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TEMPERATUREUPTO 700°C |
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Liquid Nitriding |
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Our process is non-pollitive, sulphar accelerated at low temperature 560° ±10° C. It is an ideal process to improve the resistance to wear, seizure, fatigue of ferrous materials. For a specified period of time of soaking of components in bath, produces compound zone of 10-15 microns & nitrogen diffusion layer of 0.2-0.6mm. It replaces shallow depth case hardening & carburizing. |
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Applications |
Camshafts, Bushes, Rocker shafts, Tappets, Shafts, Oil/Fuel & Water Feed Pumps Spindles, Bearings, Cylinder Liners, Sprockets, Guides, Cages, Valves, Rocker Arm Crankshafts, Valve Guides, Shafts, Flanges, Pins, Tools, Dies, Sheet Metal Parts, Stainless Steel Components, Cast Iron Items, Transmission Parts and Any Material. |
Furnaces |
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1. 450 mm dia x 1200 mm Depth. |
2 500 mm dia x 1200 mm Depth. |
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Induction Hardening |
Induction Hardening is a distortion less case hardening process & selective area can be Induction hardened. As per applications case depth from 0.5mm to 5mm can be achieved. The results of Induction Hardening are consistent .Induction softening can be done at threaded portion, since threads should be soft. |
Medium Frequency Induction Machine |
CAPACITY: 30KW, 20KHZ. |
High Frequency Induction Machine |
CAPACITY: 20KW,450KHZ, 300mm LENGTH can be Induction Hardened |
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Applications |
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Shaft, Spindles, Sprockets, Gears, Ratchet, Pawl,
Gear Control Rod, Shift Lever. |
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